Wednesday
Apr252018

Continuous Improvment

Continuous improvement

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Where to start with Continuous Improvement?
Before a framework of Continuous Improvement can be introduced it is important to have

a thorough understanding of how your organisation is working currently. What processes are in place at the moment?

Initially, concentrate your efforts on understanding your processes rather than focusing on your results.

This requires discussions with the people who are actively involved in the process and those who are required to manage it, sometime there is a third party involved – a customer or supplier.

A recommended way to understand your processes is to capture them as process maps oraffinity diagram.

The affinity diagram is a business tool used to organize ideas and data. It is one of the Seven Management and Planning Tools. People have been grouping data into groups based on natural relationships for thousands of years; however, the term affinity diagram was devised by Jiro Kawakita in the 1960s[1] and is sometimes referred to as the KJ Method.

The tool is commonly used within project management and allows large numbers of ideas stemming from brainstorming[2] to be sorted into groups, based on their natural relationships, for review and analysis.[3] It is also frequently used in contextual inquiry as a way to organize notes and insights from field interviews. It can also be used for organizing other freeform comments, such as open-ended survey responses, support call logs, or other qualitative data.

From Wikipedia, the free encyclopedia

What is a process map?

A process map sets out all the steps and decisions in a process in diagrammatic form. It has benefit over a text based set of instructions in that it captures the steps taken to deliver the process, rather than the tasks. This means a process map is appealing to the eye, easy to follow and isn’t too detailed.

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Business Process Management (BPM) System

Once you have captured your end-to end business processes, you have a model of how your organisation works. This can be a standalone model, but more commonly it forms the business management system for your organisation which also contributes to achieving quality standards such as ISO 9001, 14001, 18001, 27001 and compliance with regulatory standards.

This model of how the organisation currently works is the start point for modelling future options. Starting with a gap analysis to identify areas which need most urgent focus – where the waste or risk is highest – a programme for incremental changes can be established.

This is however only the mechanism for Continuous Improvement; implementing a system does not result in a culture change.

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It also requires individuals to feel ownership for their part of the process and a responsibility for its quality and improvement. Using a Business Process Management system which allows this to be clearly identified and visible, really helps to establish and reinforce this.

With these factors in place, employees are empowered to suggest and implement improvement ideas and when the ideas come from the employees themselves there is far less resistance to change and Continuous Improvement is far more likely to be successful.

The support of the leadership and top management is imperative too, as not all the improvement ideas implemented will be successful. There has to be a long term view, an appetite for a certain amount of risk and support when the result are not positive.

Using a Business Process Management system which enables the ability to model future options and the capacity to ‘try out’ differing scenarios for process improvement, reduces the risk of Continuous Improvement considerably. However the need for a culture of senior support for trying out improvement ideas remains.

Process
A business process or business method is a collection of related, structured activities

tasks

[1][2][3] A business process may often be visualized

process matrix of a sequence of activities with relevance rules based on data in the
[2][3][4][5] The benefits of using business processes include improved customer satisfaction

[1][2] Process-oriented organizations break down the barriers of structural departments and try to avoid functional silos.

From Wikipedia, the free encyclopedia

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or

that in a specific sequence produces a service or product (serves a particular business goal) for a particular customer or customers.(modeled) as a flowchart of a sequence of activities with interleaving decision points or as a process and improved agility for reacting to rapid market change.

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Pizza & Pasta Shop

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Flowcharts and process maps are used to:

  • Increase understanding of a process

  • Analyse how a process could be improved

  • Show others how a process is done

  • Improve communication between individuals engaged in the same process

  • Provide process documentation

  • Plan projects

    Process maps can save time and simplify projects because they:

  • Create and speed up the project design

  • Provide effective visual communication of ideas, information and data

  • Help with problem solving and decision making

  • Identify problems and possible solutions

  • Can be built quickly and economically

  • Show processes broken down into steps and use symbols that are easy to follow

  • Show detailed connections and sequences

  • Show an entire process from the beginning to the end

Process maps help you to understand the important characteristics of a process, allowing you to produce helpful data to use in problem solving. Process maps let you strategically ask important questions that help you improve any process.

SOP or SOPS

A standard operating procedure, or SOP, is a set of step-by-step instructions compiled by an organization to help workers carry out complex routine operations. SOPs aim to achieve efficiency, quality output and uniformity of performance, while reducing miscommunication and failure to comply with industry regulations.

From Wikipedia, the free encyclopedia

SOP or sops can have different names across different industries, but they are used almost everywhere.

Hotels have front of house rules (SOPS) Standard recipes
Emergency procedures
Armed hold-up procedures

Road rules we use for driving are standard operating procedures.

If your organisation is having business efficiency problems or you just want to improve what you already have, you need to consider getting a process library. This ensures that employees are performing the same process using the same process methods. A great misunderstanding in business today is that efficiency problems owe largely to a lack of employee engagement but if you don't have a standard way of working, the same task will be performed 10 different ways by 10 different people.

It is a necessity for any organisation wanting to improve efficiency to achieve process standardisation. If you don't have this, you can and will get different results from employees carrying out the same processes.

In this article, I take a look at what a process library is, how a process library can store documents, help you standardise your way of working and dramatically enhance your business efficiency.

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What is a Process Library?

A Process Library is a database of processes, documents and work instructions but is more than just a place to store documents. Process Libraries contains process maps that describe:

  • The tasks to be performed - in the form of policies, guides or process maps

  • The deliverables produced - the outputs captured using templates provided

  • The process workflow - the inherent dependencies

  • How the work is to be performed - techniques used

  • The tools that will be used to perform the work

  • Employee roles and responsibilities

  • Metrics used for improving the process

    What Problems Can be Solved With a Process Library?

    Many organisations don't understand how much they need a document management systemlike a process library. Of the frequently asked questions the 10 most common ones are:

    1. HowcanIgetouremployeestoengageinimprovementactivities?

    2. Weneedtoworkouthowtocomplywithrevisedoperatingstandardsandquality

      assessments.

    3. Thedepartmentsinourcompanyareworkinginsilos,weneedtofixthis.

    4. Howdowegetnewbusinessprocedurestolivepastthechangeinitiative?

    5. Howcanweensurethatwhenkeypeopleleavethebusiness,thenknowledgedoesnotgo

      with them?

    6. Wearewastingtoomuchmoneythroughineffectiveness/inefficiencies.Howcanwestop

      this?

    7. HowcanIgetpeopletotakeownershipoftheirprocessesandprocedures?

    8. HowcanImanageriskandavoidqualityfailures?

    9. Howcanwecreateacultureofcontinuousimprovement?

    10.We need to get people working consistently with everyone providing the same level of

    customer service, productivity and consistent product. How?

    These problems are very common, and can all be solved by implementing a process library - and making sure that the process library is useful, usable and used to increase business efficiency.

I will put it another way. Think about your own organisation. How many problems could be solved by creating a single way of working for all business processes? How many efficiency problems could be solved by making processes easily accessible to the staff that need them throughout the organisation? Process Libraries don't just store documents, they change organisational culture.

How Can a Process Library Help an Organisation?Implementing a process library could help any organisation to:

  • Break down silos (isolation, lake of communication, bad work follow)

  • Keep knowledge in the organisation, not in the person - when key people leave their knowledge

    should stay in the organisation

  • Grant access to specific employees to documents that impact their process areas

  • Support culture change and business efficiency

  • Create greater employee responsibility and ownership of processes as a result

  • Documenting processes within a library captures a current process as it is so you can identify

    improvement opportunities

  • Ensure your business management system is useful and used.

  • Make sure process changes are useful and deliver improvement

    It is especially important when building these resources to be sure they are visually appealing and easy to use.

    If your process library doesn't look great and feel easy to use it won't get used.

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Process Libaries > Cultural Change > Continual Improvement = Business Efficiency

Cultural Change

To deliver the benefits explained above, a process library must sit at the heart of the organisation because if it is seen as an optional add-on they won't get used and they won't create any sort of change.

Simplicity, structure and layout are key for employees to work efficiently and adopt a management system as a standard way of working.

Continual Improvement

You cannot improve processes before:

- You know what they are - if you don't know how a process is broken or inefficient then you won't be able to fix it.

- You have a standard way of working in your organisation - you can create the most efficient and least wasteful process on the planet but unless it's being used by employees who actually carry out the process then it's just a big waste of time and energy.

Continual improvement only exists where the process is captured, shared, used then improved- this is known as the 4 pillars of continual improvement.

Everyone wants to meet KPIs and improve, but the Continual Improvement processin business is easier said than done. Often, if you view improvement on a graph, it will look a bit like an up and down zigzag — you will get good months and bad months.

The process approach to Continual Improvement is about modelling increases in an organisation’s process efficiency and keeping the swings down, creating more control and increasing productivity with incremental change.

It is important to keep in mind that there is always room to improve efficiency no matter how high the uptick is going but 'how' is the question. It all starts with the first of the 4 Pillars - capture.

The 4 Pillars of Continual Improvement

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Capture

The first step in the Continual Improvement process is to capture your processes through process mapping, find the wasteful or broken processes and work backwards from there. It seems simple, but you will need an easy to understand process mapping methodology that can capture your full end to end processes and a user friendly process mapping tool that can show cost, effort and time data.

Share

The Continual Improvement methodology and tools need to be user friendly because any process captured will need to be a process shared with anyone who is involved with carrying out that process. As there can be thousands of processes in an organisation with every employee responsible for different ones daily, it is essential that you can access a 'Process Library' that sits at the heart of the organisation with easy access granted to all.

Use

Once access has been given, employees need to actually buy-in to the management system
and use it. Placing the system at the heart of your organisation exhibits a serious intent for change but there is more; the tools and methodology must be clear and easy for staff to follow - getting people on board is hard enough as it is.

New systems/projects must be promoted to staff in fliers, stationary, posters, billboards, emails and events. Follow up events need to be held every 6 months to really ensure that your Continual Improvement approach has taken root and for the team to understand that this is the new direction.

Improve

Process optimisation modelling is essential for the improvement of any process. Capturing existing processes is the foundation of any change; to capture is to understand. The Improvement part comes when you are able to analyse the current process, find the bottlenecks or process breakdowns and model potential solutions before actually implementing real change.

Repeat the Continual Improvement Process Steps

Once you have utilised these 4 pillars of Continual Improvement, start again!

Continual Improvement means the job is never done. Trying to attain perfection is impossible, but the Continual Improvement process provides improvement in small increments adding up over time to gigantic leaps in efficiency - this is the closest you will ever get to perfection.

So why are these 4 Continual Improvement process elements displayed as pillars?

Because each pillar is as important as any other to hold up the continual improvement process initiative - without one, the rest are useless.

The problem with Continual Improvement process principles is that it's all theory. Unless there is a real experience, with a real person and practical application that you can track from A-B, then it's mostly just going to stay as a good principle on a blog article.

Continuous Improvement is the objective of many organisations. It isn’t however something to be done, it is an approach or a culture and as such it can be hard to achieve. In this article I will explore ways to make its implementation both easier and successful.

Firstly though, what is Continuous Improvement?What is Continuous Improvement?

Continuous Improvement - also known as Continual Improvement, CI, Continuous Improvement Process, CIP and often used interchangeably with the term Kaizen - is a long-term approach to improvement that systematically seeks to achieve small, incremental changes in processes in order to improve efficiency and quality.

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This is in contrast to one overwhelming innovation and is a business culture or approach
which involves everyone, leadership, management and employees, in finding and eliminating waste on an ongoing basis.

Continuous vs Continual Improvement

Although as we have seen, several terms can be used for Continuous Improvement, the fiercest debate rages between supporters of the term ‘Continuous’ and supporters of the
term ‘Continual’. This is semantics. In terms of the improvement approach there is no difference.

For the record though:

  • Continuous is nonstop

  • Continual things come and go, like arguments or rain (thank goodness!)

     

    Continuous Improvement as Business as Usual

    For Continuous Improvement to be successful making incremental improvements must be

    become business as usual.

    Using a BPM system to enable analysis and comparison of processes, benchmarking and being aware of why certain tasks are performed in the first place, puts you in a better position to have a positive impact on business change both in the short and long term, without catastrophic effects to ways of working and delivery.

    However the absolute game changer is the employee engagement and empowerment to identify small steps for incremental change. This takes time, commitment and ongoing communication.

    I hope that you have found this article enjoyable and helpful. Over the years I have worked closely with a variety of companies who have successfully implemented Continuous Improvement.

Cultural Change (a must have)

It is fundamental that all employees are engaged in Continuous Improvement in order for it to be successful. This means that there needs to be a big emphasis on employee engagement with business processes and an appetite for a process driven culture at all levels of the organisation, from the leadership down.

This is achieved over time with ongoing communication, but an essential start point is to involve everyone in the process of capturing what the organisation currently does (the process mapping). As part of this everyone should be asking: Why are we doing this? What does it produce? Who is the benefactor of the process? How does it impact our customers?

Continuous Improvement requires a systemic dissatisfaction with the status quo, no matter how good the organisation is perceived to be. There needs to be a collective understanding that standing still will allow the competition to overtake.

Monday
Feb192018

May I lick your dog’s but?

May I lick your dog’s but?


I need to get this flavour out of my mouth.


This morning’s coffee (I struggle to call it that) from a regular cafe left very little  to be desired.

The first sip of coffee was so bad it was a shock to the system. 


Second sip, I had to try it again because I could not believe it was so bad. 

The third slip (I NEED Caffeine).  The horror was real!

I asked a man walking his dog, if I could lick the dogs but to get the flavour out of my mouth.

His reply, you will have to wait till I have finished. 
He had a take away cup from the same place.
He stated the walk with his dog for his morning coffee was usually one of the highlights of his day but, this was more like cruel and unusual punishment.

Consistency Please!


Great coffee in the morning 
Average at lunchtime
Absolute rubbish in the afternoon 


3 Different people making the coffee. 


A Consistent Product is VERY important. 


Even if it is consistently rubbish, look at some of the major names in take a way food & Bev.
There products and service are consistent where ever you go.
They even use the same colours & furniture in each establishment, this is done for a reason, it’s comforting and humans don’t like change.

 You walk in knowing what you are going to get.


I can drink a well made coffee with no sugar. 
The problem is they are getting very hard to find, so now days I order a Mocha with extra chocolate.

Standard recipes for food and beverages are your friend.

A consistent quality product will give you regular customers and help you control costs.

Wednesday
Nov222017

Food wastage.

Always check with your local council regarding food safety. Believe or not , they often have good ideas.

Yes, there are articles about the impact on the environment and yes, it is important but how about the impact on the bottom line?

 Next to rent and wages, food costs are a major issue.

 Money is tight everywhere, and I see this too often for the wrong reasons, especially in cafes.

 Not only is it money going into the bin, in some cases you're paying other people to then take the bin away for you.

Educate staff

A lot of it can be fixed simply by educating staff what the value of that item is they just dropped in the bin rather than taking a few seconds and a little bit of extra care that is needed to utilise more of or the whole product.  Even worse, I saw somebody bin something rather than walk back the fridge. 

Ask your customers.

Used coffee grinds are awesome in pot plants and Gardens.

 Put up a simple sign and ask if anyone would like some to take away.

At the very least it will help you to establish that you are an environmentally friendly business.

  A better stock sauce, gravy or soup.

 I know it’s old school but has anyone bothered even to taste the stuff they are calling gravy or source?

In Some establishments stove pot space and time are in short supply.  But if you do have a quiet time of day where you can throw a pot on the stove and let it simmer for a while, it is well worth doing.

You will get a superior quality product, and you will save money.

  Meat and certain veggie scraps.

 Meat offcuts and some veggie offcuts with just a few minutes of thought can be turned into really nice gravy base.

 Throw those made offcuts (Mince, bacon rind etc.) into a hot pot on the stove and let them color.

Once it seared (the meat has colour all over it from touching the bottom of the pan) all over, add tomato onion carrot scraps.  Stir it around a little and let it cook for a good 10 minutes or so, cover with water, bring it to the boil then turn it down and let it simmer.

When the liquid content has boiled away, down to about half. Time to decide what you Want to do.

 Source, gravy, stock or soup.

 If you need a source / gravy, you just strain the meat scraps and vegetables out of the pot saving the liquid.

Season and thickened to taste.

Thickening, you can use that powdered gravy mix as a thickening agent.

To season, get yourself a clean teaspoon and paste it (use a teaspoon once only).  I know it sounds strange, try adding a little bit of barbecue sauce to it and maybe some tomato sauce if you want a nice tang.

 

Stew, casserole or base for a similar product.

If there are no bones in the port, you can put a stick blender on the pot and liquidise its contents.

This will leave you with a thick, dense flavoursome base.

 Season and thicken as above, depending on its use.

 

 It's not the same everywhere.

 Because of Council regulations (yes, you should check) in many heavily populated areas, it has become impractical to try and establish an organic/composting network. Or even give away suitable food scraps.

 If you're lucky enough to live/work in a semi-rural area, you have other options.

 In the past, I have given some waste to the customers who have thanked me for letting them take away.  No, I'm not kidding.

 Put up a simple sign and find out, some of your customers will be thankful to take this stuff off your hands for nothing, rather than you having to pay someone to take away.

 Depending on what part of the world you're operating in, some of your customers may have goats, horses and chickens.

  Or maybe there's a pony club nearby?

Lettuce leaves, leaves and basis of Broccoli, cauliflowers, salary, carrot peelings and offcuts.

 Be sure to be in the onion scraps and anything else incompatible separately.

Some establishments are already starting to use organic or composting bins. So as well as their standard recycling (glass, cardboard, fryer oil etc.), staff are separating compostable or organic food scraps for disposal by other methods.

Tuesday
May032016

We have always done it like that.

We have always done it like that.

They are the most dangerous words being used in business today.

Business have to adapt and innovate and so do the people working in them.

Retail, Hospitality and Management are all changing rapidly due to changes in customer expectations, trends and technology.

 The rise of online shopping has seen a fall in turn over for some business.

 

A bricks & mortar business is only going to survive if it can adapt to keep up with its customers, their expectations and give them a good service experience to make them want to come back.

 

 

Management must be able to help the staff to help the customers.

 

 

Does the staff have the right tools and information to do the job?

 

 

If you ask the staff at most places the answer is no.

 

This leads to stress and staff turn over.

The sad part is in most cases management do not know why it is happening or do not listen to there own staff. 

 

Rule number 1

I was once told the first golden rule is make it easy for the customer to give you there money. That does not mean accepting all major credit cards although that helps.  It means make the whole experience simple to do and with as little pain as possible even enjoyable if you can.

 

Possible areas of pain for customers:

 

The environment.

The establishment is visually unappealing.

Untidy.

Dirty.  

The background music is inappropriate or too loud.

The temperature is hot or too cold.

Not enough air flow. (can make some people tired)

Lighting, too low or too many flashing lights.

Not well laid out, they cannot find what they want.

A very large selection of products, its too hard to choose

 

Staffing issues.

No one to help me.

Staff knows little about what they are selling.

Staff do not seem to want to help, they are to busy talking to each other or texting on their phone.

Staff inappropriately dressed.

 

Staff not knowing how to:

use the phone system

search the stock database

take special orders

how to handle an unhappy customer

 

Customer service people need the right tools and information to do the job.

 

Training helps and in some cases it is a legal requirement.

But there’s more we can do with very little cost that speeds up work flow, cuts down on stress and raises both quality and consistency. 

 

SOPS. – Standard operating procedures.

A procedure is a step by step list on how to do a task.

Being that the brain processes images more efficiently, info graphics have become very popular as they combine images with a step by step list of how to do it.   

Standard operating procedures (SOPS) in a simple format (info graphic or flow chart) can make the day less stressful for staff as well as speed up the work flow.

If they are not completing a task well or quickly even if they have had training its possible the training was too fast or not backed up with enough practice.

Maybe staff are unsure about tasks they do very infrequently and so because of the lack of repetition and uncertainty the task is performed too slowly, inaccurately or totally botched.  

Easy to access, simple to follow SOPS are every ones friend.

It’s also a great help if you have a high amount of casual or transient staff.

Lower staff stress

Save time

Speed up workflow

Help deliver a product or service of consistent quality & standard every time.

SOPS. in the kitchen.

In the kitchens of cafés and restaurants, a recipe card (an other type of Sops.) with a picture ensures every one is making the food the same way, using the same ingredients. This presents the food item to a set standard.

As well as the other advantages this also helps greatly in controlling costs and with ordering.  

SOPS in the Office.

All businesses have an office component to them. That part of the business that supports the main money making operation of the business. It could be the place

were the ordering is done, the pays, phone contact with customers is made, marketing, record management and all of the money matters are dealt with.

Some businesses provide a type service were all the businesses entire income is derived from the process which take place in the office.

In either case simple to read and easy follow SOPS. can really make a big difference.

Communication.

Starting with a potential customers incoming phone call.

How the phone is answered.

How questions and information is managed & dealt with.

How messages are passed to the right person with relevant information so that person can get back to the customer quickly with the right information and make that sale.

Written communications are correctly formatted

Content of emails are effective & correct

Privacy is protected (Customer & employee)

The paper trail, what goes where, when and how. (so people can find it)

Having a home for everything that is shared in the office. Making sure people know its important to put it back when they are finished so the next person can find it. Signs often help.

All of these little things help to lower stress and increase productivity.

We wish to thank our regulars and members for their continued support.

We are currently updating the site and plan to add many of the resources and services that have been requested.

Tuesday
Jan262016

The People We Meet

While sitting in the café I met a very interesting individual, a mature gentle man working on a spread sheet on his laptop on the other side of the table.

He started his apprenticeship at the age of 15 in the year of 1963 (3 years before I was borne).

He explained how he later went on to be part owner or owner of 3 hotels, one of which was in Vietnam.

Worked all over the world, later becoming an industry consultant.

We spoke of the old school regimented kitchens and  the starting place of most apprentices ,the Vegie section. He expressed amazement at the amount of waste generated by a “modern “ kitchen. He then went on to explain how he turned potato of cuts from Pomm peresiane into  Dutchess & Pomm doufin (no I can not spell, will be fixed later). Vegetable off cuts into soup & stocks.

With in the short time I had to  chat, I was reminded once more of how much the industry has lost in the way of skills and experience.

I am hopping he will contribute to the site, sharing his incite and passion.